1 Inlet pipe, 2 Inlet flange, 3 Inlet valve seat, 4 Water filling valve, 5 Outlet pipe, 6 Pump body, 7 Gas-liquid separation pipe, 8 Rear cover, 9 Impeller, 10 Mechanical seal, 11 Water stop ring, 12 Bearing seat, 13 Pump shaft, 14 Bearing cover, 15 Bottom cover plate, 16 Bolt.
ZW type self-priming sewage pump mainly consists of pump body, impeller, rear cover, mechanical seal, pump shaft, bearing seat, inlet valve, gas-liquid separation pipe, water filling valve, inlet and outlet pipes, etc. The pump structure is shown in the diagram.
Working principle of ZW type self-priming sewage pump: The pump body has a liquid storage chamber, which communicates with the pump working chamber through the upper return hole and lower circulation hole, forming an axial flow external mixing system. After the pump stops working, a certain volume of liquid is stored inside. When the pump starts, the stored liquid in the chamber is thrown upward by the impeller along with air. The liquid returns to the working chamber through the mesh of the gas-liquid separation pipe, and the gas is discharged outside the pump, creating a certain vacuum inside the pump to achieve self-priming.
Features and Applications of ZW Type Self-Priming Non-Clogging Sewage Pump:
1. The ZW type self-priming sewage pump adopts a double-blade impeller structure, greatly improving the ability to pass solids.
2. The mechanical seal of ZW type non-clogging self-priming sewage pump uses a new type of friction pair and operates long-term inside the oil chamber.
3. The overall structure is compact, small in size, low noise, energy-saving, easy to maintain, and convenient for users to replace parts.
4. The automatic control cabinet can automatically control the pump's start and stop according to the required liquid level changes, requiring no dedicated personnel for monitoring, making it very convenient to use.
5. Installation methods can be configured according to user needs, greatly facilitating installation and maintenance, so personnel do not need to enter the sewage pit.
6. It can be used within the design range while ensuring the motor will not overload.
7. When equipped with an outdoor motor, the ZW type non-clogging self-priming sewage pump does not require a pump room and can be directly installed outdoors, saving costs.
The ZW type self-priming non-clogging sewage pump is suitable for discharging heavily polluted wastewater from factories and commercial areas, sewage pumping stations in main residential areas, urban sewage treatment plant water distribution systems, civil defense drainage stations, water supply equipment in water plants, sewage discharge in hospitals and hotels, municipal engineering construction sites, mining auxiliary machines, rural biogas pools, farmland irrigation, and other industries. It can transport sewage with particles and solids, and can also be used for clean water and weakly corrosive media.
Operating Steps for ZW Type Self-Priming Non-Clogging Sewage Pump:
1. Before use, check whether the pump rotation direction is correct and whether it rotates smoothly.
2. Unscrew the liquid filling plug on top of the self-priming non-clogging sewage pump body, fill the storage chamber fully, then tighten the plug. After this, no need to add liquid before starting. Do not start the pump when the storage liquid is insufficient, otherwise the pump will not work properly and the mechanical seal may be damaged.
3. When starting the self-priming sewage pump, first open the outlet flow control valve to facilitate the discharge of gas during the self-priming process. After starting, adjust the outlet flow control valve opening so that the pressure gauge reading points to the specified range (pressure control range table for various pump types). Avoid operating the pump at the lower limit of the specified range to prevent motor overload due to excessive shaft power or cavitation caused by excessive flow, which affects normal operation and causes strong vibration and noise.
4. During operation, frequently check the temperature rise of the pump and motor. If abnormal noise or other unusual sounds are detected, stop the pump for inspection and only resume operation after troubleshooting.
5. When stopping, first close the outlet flow control valve, then stop the pump to avoid insufficient liquid storage inside the pump body caused by siphoning.
6. Regularly add oil and perform maintenance. If the pump is not used for a long time, disassemble, clean, oil, and store it properly.